往复活塞式压缩机活塞杆温度高故障分析及改造

针对2台2D40型空气压缩机在实际试机过程中,活塞杆温度过高,导致连锁报警,压缩机不能正常工作的问题进行了详细的故障原因分析;对压缩机技术性能参数进行介绍;对压缩机的损伤情况进行说明并找到改造方案,解决机组运行中活塞杆温度过高的问题,从而提高机组的运行效率,使机组运行安全、稳定。     

Corrosion behaviour of Mg-Gd-Y-Zn-Ag alloy components with different sizes after cooling

The corrosion behaviour of Mg-6Gd-3Y-1Zn-0.3Ag (wt.%) alloy components with different sizes after cooling was investigated. The alloys in the small components (SC) cooled fast, which were composed of α-Mg matrix and coarse long-period stacking ordered (LPSO) phases. The alloys in the large components (LC) cooled slowly, and there were thin lamellar LPSO phases precipitating inside the grains, except for α-Mg matrix and coarse LPSO phases. The hydrogen evolution test revealed that the corrosion rate of LC sample was higher than that of SC sample. Electrochemical impedance spectroscopy (EIS) test showed that the surface film on LC alloys provided worse protection. The corrosion morphologies indicated that the precipitation of the thin lamellar LPSO phases in LC sample caused severe micro-galvanic corrosion, which accelerated the rupture of the surface film.     

猪胴体冷却降温特性及耗能分析

猪肉是我国消耗量最大的肉类品，尤其是冷鲜猪肉更受人们青睐。猪胴体冷却保鲜加工工艺既要满足优质猪肉的成熟条件，又要保证猪肉的安全卫生。猪胴体冷却温度和降温速度对保证加工工艺合理性和降低耗能都至关重要。在实测数据基础上经过判断、分析提出，在常规0～4 ℃冷却前先在-10～-5 ℃低温快速冷却猪胴体1 h从而更好地保证猪胴体的冷却效果。实验发现：猪胴体开始冷却时，内部温度先有2～4 ℃的升温，然后才会降温，因此需对热负荷计算进行修正；根据两段冷却过程中猪胴体的冷却降温特点，提出了对应的冷量要求，为配备冷却装置提供了依据。     

Influence of CO2 inleakage on the slight-alkalization of generator internal cooling water

The slight-alkalization of generator internal cooling water (GICW) is widely used to inhibit the corrosion of hollow copper conductor and thereby ensure the safe operation of the generator. CO₂ inleakage is increasingly identified as a potential security risk for GICW system. In this paper, the influence of CO₂ inleakage on the slight-alkalization of GICW was theoretically discussed. Based on the equilibriums of the CO₂-NaOH-H₂O system, CO₂ inleakage saturation was derived to quantify the amount of the dissolved CO₂ in GICW. This parameter can be directly calculated with the measured conductivity and the [Na⁺] of GICW. The influence of CO₂ inleakage on the slight-alkalization conditioning of GICW and the measurement of its water quality parameters were then analyzed. The more severe the inleakage, the narrower the water quality operation ranges of GICW, resulting in the more difficult the slight-alkalization conditioning of GICW. The temperature calibrations of the conductivity and the pH value of GICW show non-linear correlations with the amount of CO₂ inleakage and the NaOH dosage. This study provides insights into the influence of CO₂ inleakage on the slight-alkalization of GICW, which can serve as the theoretical basis for the actual slight-alkalization when CO₂ inleakage occurs.     

LBM investigation of a Cu-water nanofluid over various configurations of pipes in the mixed convection flow

Increasing the heat capacity of heat exchangers is a crucial need for modern devices. The thermal conductivity of the usual fluids and the Nusselt (Nu) number of flows containing such fluids are two bottlenecks in the way of increasing heat delivery in the heat exchangers. For this reason, nanofluids have been introduced. The effect of utilizing a Cu-water nanofluid as a coolant of two hot pipes in a square cavity is investigated numerically with a two-component lattice Boltzmann method. The volume fraction of nanoparticles is assumed to be constant (0.03) while the Richardson (Ri) number varies from 0.02 to 20. Results show that the effectiveness of nanoparticles is better observed in the natural convection mode. However, sedimentation is also very probable at high Ri numbers, which significantly reduces the effectiveness of the nanoparticles. Configurations which produce a natural convection stream similar to the forced convection one as well as the configurations with high spacing and hence, low heat stream interactions, are the best choices for a uniform heat rate from the pipes.     

Prediction of cooling efficiency of forced-air precooling systems based on optimized differential evolution and improved BP neural network

This paper proposes an approach to predict the efficiency of forced-air cooling of fresh apples that combines the optimized differential evolution (DE) algorithm and the back-propagation (BP) neural network algorithm. First, to balance population diversity and fast convergence, the individual mutation operation of the basic DE algorithm was optimized by dividing the entire population into two equal parts according to the fitness value of individuals, and DE-best-1 and DE-current-to-rand-1 are used as individual mutation operations for the superior- and inferior-part individuals, respectively. Moreover, the selection operation of basic DE was also changed by using a crowding scheme, which helps maintain population diversity and discover more regions containing the global optima. Second, an optimized DE-BP neural network model was established by using the optimized DE to determine the initial weights and thresholds of the BP neural network to avoid being trapped in local minima, following which the effect of input parameters on the network output was subjected to a comprehensive sensitivity analysis based on the trained neural network. The results show that the optimized DE-BP model accurately predicts the efficiency with which apples are cooled. Furthermore, the airflow velocity and total opening area have a significant negative correlation with the average apple temperature and a positive correlation with the cooling rate of the apples. Finally, the most important factor influencing the cooling efficiency of the pre-cooling system is the total opening area of the ventilated packaging.     

重力注水过程流动不稳定现象关键影响因素研究

重力驱动注水过程中由于流量较小以及蒸汽的积聚可能导致流动不稳定现象的发生，对核反应堆安全运行具有重要的影响。通过实验研究的方法，搭建了重力注水模拟实验装置，研究了不同蒸汽出口形阻、高位储水箱水位和加热棒初始温度下流动不稳定现象的变化规律。结果表明，重力驱动注水过程流动不稳定现象包含冷却水初次注入阶段、注入水逐出阶段和冷却水再注入阶段等。在一定冷却水初始温度、冷却水入口形阻以及系统压力下，蒸汽排出速度以及实验本体内筒顶部的聚集情况取决于蒸汽出口形阻，减小蒸汽出口形阻可加快蒸汽排放速度，压力峰峰值降低、振荡周期变长，有利于系统稳定；提高高位储水箱水位加快了冷却水注入速率，增加了加热棒被淹没率，降低了流动不稳定现象的发生次数和持续时间；随加热棒初始温度的升高，冷却水流量出现了波动向停滞的转变，流动不稳定现象发生的次数增加且持续时间加长。     

控轧控冷中碳非调质钢的高周疲劳性能

 采用中碳非调质钢制造的轴类等零件常承受交变载荷，因而对钢材疲劳性能具有高的要求。为了评估控轧控冷工艺生产的非调质钢棒材的疲劳性能，利用旋转弯曲疲劳试验机研究了一种常用的钒微合金化中碳非调质钢38MnVS及对比钢38MnS的高周疲劳性能。结果表明，与38MnS钢相比，38MnVS钢中铁素体体积分数增加，组织明显细化；相分析表明约有54%的钒处于M（C，N）相中，且尺寸小于10 nm的M（C，N）粒子质量分数为32%，这些细小粒子的析出强化增量约为116 MPa。38MnVS钢的疲劳极限较38MnS钢提高了62 MPa，提高幅度约为18%；疲劳极限比从38MnS钢的0.43提高到38MnVS钢的0.48。M（C，N）相的析出强化及组织细化是38MnVS钢较38MnS钢具有优异疲劳性能的主要原因，但其疲劳性能仍低于锻态非调质钢。根据试验结果及文献数据，给出了预测铁素体＋珠光体型非调质钢疲劳极限的简便方法。     

Influence of temperature cycling and pore fluid on tensile strength of chalk

Calcite has a highly anisotropic thermal expansion coefficient, and repeated heating and cooling cycles can potentially destabilize chalks by breaking cement bonds between neighboring particles. Based on tensile strength measurements, we investigated how temperature cycles induce weakening of chalk. Tensile strength tests were performed on chalk specimens sampled from Kansas (USA) and Mons (Belgium), each with differing amounts of contact cement. Samples of the two chalk types were tested in dry and water-saturated states, and then exposed to 0, 15, and 30 temperature cycles in order to find out under what circumstances thermally induced tensile strength reduction occurs. The testing results show that the dry samples were not influenced by temperature cycling in either of the chalk types. However, in the water-saturated state, tensile strength is increasingly reduced with progressive numbers of temperature cycles for both chalk samples, especially for the more cemented Kansas chalk. The Kansas chalk demonstrated higher initial tensile strength compared to the less cemented Mons chalk, but the strength of both chalks was reduced by the same relative proportion when undergoing thermal cycles in the water-saturated state.